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TECHNOLOGY OFFERS

Technology for Manufacture of 'Chemical-Free' Invert Syrup

(technology abstract)

Invert Syrup is an equimolecular mixture of glucose and fructose in aqueous form. Because of it's unique properties and multiple applications in the food processing & pharmaceutical industry, it is a very sought after product. 
Invert Syrup has an increased sweetness of 20%, in comparison to table sugar. This extra sweetness can be of benefit in fruit-flavored drinks where around 20% less carbohydrate sweetener can be used to replace ordinary sugar with invert syrup. Invert sugar has a high affinity for water; hence it is used to keep products moist, extending acceptable shelf life. Invert sugar is used to slow down and minimize crystallization, so extending the shelf life of icings & fondants. The low viscosity of invert sugar is used to plasticize icings and reduce  viscosity. By including invert sugar, products eaten straight from the freezer such as ice creams and sorbets can be made  softer and tastier. Finally, invert sugar has a lower water activity than that of sucrose, and is used to give a greater preservative effect.
Conventionally, invert sugar is prepared by the hydrolysis of sucrose to glucose (dextrose) and fructose. This is achieved by subjecting a sucrose solution to acid and heat:

Why our technology is superior--
Heating the sugar syrups in acidic condition  will raise toxic Hydroxy Methyl Furfural contents rapidly. The longer and/or hotter the process is for a higher degree of inversion, more is the HMF generated. Hence, the acid hydrolyzed invert syrups are not healthy. In many countries, it is forbidden to sell invert syrups with more than 40 mg/kg HMF. 
The age-old method of acid inversion is crude, results in non-uniform products including formation of highly neuro-toxic hydroxy methyl furfural (HMF) and furfural. Our technology does not employ acid for hydrolysis and so there is no HMF, furfural or other toxic compound formation; thereby making the end product health-friendly. Also, no chemical is added to neutralize the acidity of invert syrup. The process is environment-friendly and economical as compared to traditional processes. Our technology also allows flexibility on inversion% and concentration. Also no heating is needed beyond 70 deg C so saving on energy and environmental damage  are negligible.
Estimated project cost: Capacity of the unit , Building Size , Equipment , Manpower , Power Consumption , Water Consumption and all other related details of the project is available on request . Also available option for TURN KEY establishment of the project.

 Please fill the technology assistance questionnaire. Click here

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